Regular maintenance and cleaning of forklift trucks are essential for ensuring their safe and efficient operation in material handling operations. Poorly maintained forklifts pose risks not only to the operators, but also to the equipment and the working environment.
At TAG Forklifts, our forklift truck maintenance and hiring services are second-to-none. So, if you’re looking for truly professional forklift truck hire, don’t hesitate to get in touch today.
Why is Forklift Truck Maintenance Important?
Forklift trucks are essential in warehouses and other material handling operations, with their ability to lift and move heavy loads. However, like all machinery, they require maintenance to function efficiently and safely. Poorly maintained forklift trucks can lead to accidents, damage to equipment, and downtime, which can impact business operations.
The importance of forklift maintenance cannot be overstated. Routine maintenance and cleaning are necessary to extend the life of lift trucks and ensure they function efficiently. Regular inspections can identify potential issues before they become major problems, reducing the likelihood of unexpected breakdowns and costly repairs. Additionally, well-maintained forklift trucks are less likely to cause accidents, protecting both employees and equipment.
| Risks of Poor Forklift Maintenance | Benefits of Regular Maintenance |
| • Accidents • Downtime • Equipment damage • Costly repairs | • Increased safety • Increased efficiency • Reduced risk of breakdowns • Prolonged lifespan of equipment |
Given the high cost of forklift trucks and the crucial role they play in material handling operations, it is essential to prioritise their maintenance and cleaning. By doing so, you can ensure that forklift trucks remain in good working condition, continue to operate efficiently, and prevent accidents and costly repairs.
Cleaning and Inspection Procedures for Forklifts
Regular cleaning and inspection of forklift trucks is essential for ensuring their safe and efficient operation. Here are the necessary steps for safely cleaning and inspecting forklift trucks.
Cleaning Procedure:
- Prior to cleaning the forklift, ensure that all controls are in neutral and the vehicle’s power source is disconnected.
- Remove any loose dirt and debris using a brush or compressed air.
- Clean the exterior of the forklift using a mild detergent and water. Avoid getting water on any electrical components or the engine.
- Rinse the forklift thoroughly and dry with a clean cloth.
Inspection Procedure:
| Inspection Area | What to Check | Action to Take |
| Mast and Carriage | Check for signs of wear or damage, such as cracks or bent parts. | Replace any damaged parts immediately. |
| Forks | Check for signs of wear or damage, such as cracks or bent forks. | Replace any damaged forks immediately. |
| Hoses and Lines | Check for leaks, cracks, or damage. | Replace any damaged hoses or lines immediately. |
| Filters | Check and replace air, fuel, and hydraulic filters as needed. | Replace any worn or dirty filters immediately. |
| Battery | Check the battery for signs of damage or corrosion. | Clean the battery and replace any damaged or worn batteries immediately. |
Electric forklifts require special precautions during cleaning. Ensure that the power source is disconnected, and all electrical components are covered or sealed to prevent water damage.
Regular maintenance and cleaning of forklift trucks is crucial for ensuring their safe and efficient operation. By following these procedures and inspecting for signs of wear or damage, you can prevent accidents and equipment damage, prolong the lifespan of the forklift, and save time and money in the long run.
How to Plan Your Forklift Maintenance
Forklift trucks are crucial machines in material handling operations, and proper maintenance is essential to ensure their safe and efficient operation. Planning and scheduling regular maintenance helps prevent breakdowns, reduces equipment downtime, and ultimately saves time and money in the long term. Here are some best practices and tips for planning forklift maintenance.
Create a Maintenance Schedule
The first step in planning forklift maintenance is to create a maintenance schedule. This schedule should include regular inspections, servicing, and repairs. The frequency of maintenance depends on factors such as the age of the forklift, how often it is used, and the type of materials it handles.
A good starting point is to schedule maintenance every 250 hours of operation. Some manufacturers recommend maintenance at even shorter intervals, but regular inspections should be performed daily or before each shift. Any issues should be addressed immediately, and repairs should be carried out as soon as possible to avoid more significant problems.
Incorporate Maintenance into Workflow
Another important consideration is to incorporate maintenance into the material handling workflow. This helps ensure that maintenance is carried out regularly and efficiently, without disrupting operations. For example, scheduling maintenance during downtime or breaks can minimise the impact on productivity.
Additionally, it is important to educate forklift operators on proper maintenance practices, such as daily inspections and reporting any issues. This helps ensure that small problems are addressed before they become bigger issues.
Preventative Maintenance
Preventative maintenance is a proactive approach that can help prevent problems before they occur. This involves regular inspections and servicing to identify and address potential issues. Preventative maintenance can help extend the lifespan of forklift trucks, reduce downtime, and ultimately save money.
Examples of preventative maintenance include regularly replacing worn parts, inspecting hoses and filters, and checking for leaks and damage. Regular cleaning is also essential to prevent the build-up of dirt and debris that can impact the forklift’s performance.
Partner with a Professional Service Provider
Partnering with a professional service provider can also help ensure that forklift maintenance is carried out correctly and efficiently. A service provider can offer expert advice on maintenance schedules, maintenance procedures, and provide timely repairs. They can also help identify potential issues before they become larger problems.
How to Clean and Maintain Forklift Batteries
Cleaning and maintaining forklift batteries is vital to ensure the efficient and safe operation of electric forklifts. Dirt and debris can build up on the battery’s surface, reducing its ability to hold and deliver a charge. Regular cleaning and inspection can help prolong the battery’s life and prevent unplanned downtime.
Steps for Safely Cleaning Batteries
When cleaning forklift batteries, it’s important to follow the recommended safety procedures to avoid injury. Always wear appropriate personal protective equipment, such as gloves and safety glasses, and turn off the forklift before beginning the cleaning process. Here are the steps for safely cleaning forklift batteries:
- Remove any dirt or debris from the battery’s surface using a stiff-bristled brush or scraper.
- Mix a solution of baking soda and water, using one pound of baking soda per gallon of water.
- Apply the solution to the battery’s surface using a spray bottle, making sure to cover the entire surface area.
- Rinse the battery with clean water, using a low-pressure hose to avoid damaging the battery’s components.
- Dry the battery thoroughly using a clean, dry cloth or air compressor.
Checking the Fluid Levels
Checking the fluid levels in forklift batteries is an essential part of battery maintenance. The fluid level should be checked regularly and topped up as needed to prevent damage to the battery’s cells. Here’s how to check the fluid level:
- Open the battery’s vent caps and remove any debris from the openings.
- Using a hydrometer, check the specific gravity of the fluid in each cell, making sure it falls within the recommended range.
- If the fluid level is low, add distilled water to each cell until the fluid level reaches the recommended level.
- Replace the vent caps and wipe away any excess fluid from the battery’s surface.
Replacing Damaged Batteries
Even with regular maintenance, forklift batteries may need to be replaced from time to time. Signs that a battery may need replacing include reduced runtime, difficulty holding a charge, and signs of damage such as cracks or leaks.
When replacing a battery, it’s essential to follow the manufacturer’s recommendations and safety procedures. Always dispose of the old battery properly and recycle it where possible.
For Forklift Truck Hire You Can Trust, Call TAG Forklifts Today
Here at TAG Forklifts, we can provide a complete range of forklifts for hire or sale, depending on your needs. Our experienced team can deliver everything from diesel to electric forklifts to suit your needs.
Whether you’re looking for forklift hire in Manchester, or anywhere else in the North-West, don’t hesitate to get in touch with our experienced, friendly and supportive team today. You can reach our local experts directly by calling us on 0161 848 0555.
