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How often should diesel forklifts be serviced?

Diesel forklifts are an important part of many businesses. They offer a reliable and powerful way to move materials, products, and more. However, just like any other machinery, they require regular maintenance in order to keep them operating at their best. Knowing how often to service diesel forklifts is essential for keeping your equipment up-and-running smoothly. At TAG Forklifts, we understand the importance of servicing your diesel forklift on a regular basis – that’s why we’re here to help you make sure you get it done right!

The Importance of Diesel Forklift Servicing

If you own or operate a diesel forklift, it’s crucial to understand the importance of regular servicing. Not only is it essential for maintaining the longevity of your machinery, but it can also have a significant impact on forklift safety, particularly in hazardous environments.

Industrial forklifts are often used in busy warehouses and manufacturing plants, and their heavy-duty capabilities make them an indispensable part of the workforce. However, the rugged conditions in which they operate can lead to wear and tear, which can eventually compromise their efficiency and safety. This is where regular servicing comes in.

By scheduling regular diesel forklift servicing, you can ensure that your machinery is operating at optimal performance levels. A well-serviced forklift is more efficient, with a longer life span, and is less likely to break down or cause accidents.

The Impact on Forklift Safety

Industrial forklifts pose a considerable risk to workers operating in and around them. According to the Health and Safety Executive, forklift trucks are responsible for around a quarter of workplace transport accidents, with approximately 1,300 UK employees injured in forklift accidents each year.

Many of these accidents are preventable, and regular servicing is one of the most effective ways to reduce the risk of forklift accidents in the workplace. For example, a forklift with worn brakes or faulty steering can be a significant hazard, and regular servicing can identify and rectify these issues before they cause accidents.

The Advantages of Regular Servicing for Industrial Forklifts

Aside from improving safety standards, regular servicing can offer several other benefits. For one, a well-maintained forklift is more efficient and can save on fuel costs over time. Additionally, regular servicing can help to identify minor problems before they become major, costly issues.

Another advantage of regular servicing is compliance with workplace safety regulations. In the UK, forklift trucks are subject to strict safety regulations, and employers have a legal obligation to ensure that their machinery is in good working condition. Regular servicing can help you comply with these regulations and avoid potential legal repercussions.

Understanding Diesel Forklift Maintenance Requirements

Diesel forklifts are highly durable and can withstand heavy loads, but they require regular maintenance to keep them running optimally. Regular servicing and maintenance ensure the safe and efficient performance of the forklift, and also help to extend its lifespan. There are specific maintenance requirements that must be followed to ensure the continued safe operation of diesel forklifts.

Maintenance Requirements


Oil Changes

Regular oil changes are necessary to keep the engine lubricated and prevent excessive wear and tear on engine components.

Filter Changes

Regular filter changes prevent debris and dirt from entering the engine and causing damage to engine components.

Tire Maintenance

Tires should be inspected regularly for damage and wear and tear, and replaced when necessary. Proper tire pressure is also essential for safe operation.

Battery Maintenance

Batteries should be inspected regularly for signs of damage and corrosion, and replaced when necessary. Proper care and maintenance can extend the lifespan of the battery and prevent voltage drops.

It is also important to note that proper forklift operations and operator training are critical in preventing unnecessary wear and tear on the machinery. Operators must be trained to use the forklift safely and correctly, avoiding unnecessary impacts, collisions and overloading, which can damage the machinery.

Regular maintenance and servicing can help to prevent breakdowns and minimise the risk of accidents. By adhering to the recommended maintenance schedule for diesel forklifts, companies can maintain a safe and productive working environment, which will lead to increased efficiency and reduced downtime.

Recommended Servicing Frequency for Diesel Forklifts

When it comes to diesel forklifts, regular servicing is critical to ensure optimal performance and longevity of the machinery. The recommended servicing frequency for your diesel forklift depends on several factors, including workplace safety regulations, the intensity of usage, and the manufacturer’s guidelines.

To keep your forklift operating at its best, it is generally recommended that you have it serviced every 200-250 hours of use. This frequency is a good starting point and can be adjusted based on various factors, such as how often the forklift is used, the operating conditions, and the manufacturer’s specifications.

It is important to note that regular servicing not only improves the efficiency and longevity of your forklift but also helps to ensure workplace safety by identifying and addressing potential issues before they become major problems.

If your forklift operates in particularly harsh or hazardous environments, it may require more frequent servicing to maintain safety and compliance with safety regulations. For example, if your forklift operates in extreme temperatures or dusty environments, it may require more frequent servicing to prevent issues associated with these conditions.

Ultimately, the recommended servicing frequency for your diesel forklift will depend on various factors, so it is essential to consult with a professional who can assess your specific needs and recommend the optimal servicing schedule for you.

For Reliable Forklift Hire, Sales & Long-Term Maintenance, Call TAG Forklifts Today

Having the right servicing schedule for your diesel forklift is essential for ensuring safety and compliance in any environment. At TAG Forklifts, we offer reliable forklift hire, sales and long-term maintenance services to ensure your truck operates safely and at its peak performance. Contact us today to learn more about how our services can help you get the most out of your diesel forklift!

Frequently Asked Questions about Diesel Forklift Servicing

As we’ve discussed throughout this article, regular servicing is crucial for maintaining the efficiency and longevity of your diesel forklift. That being said, we understand that you may have questions and concerns about the process. Here, we’ll address some of the most frequently asked questions about diesel forklift servicing.

How often should I have my diesel forklift serviced?

The frequency of servicing will depend on several factors, including the age and usage of your forklift, as well as any regulations or safety standards in your workplace. Generally, we recommend scheduling servicing every 250 hours of operation or at least once every six months. However, it’s important to consult with a qualified technician to determine the best schedule for your specific forklift.

How much does diesel forklift servicing typically cost?

The cost of servicing will vary depending on the specific maintenance tasks required and the technician or service provider you choose. However, regular servicing is often more cost-effective than waiting until major repairs are necessary. By catching and addressing issues early on, you can extend the life of your forklift and avoid costly downtime.

What impact does forklift servicing have on safety?

Forklift safety is a top priority in any workplace, and regular servicing can help ensure that your forklift is operating safely and efficiently. By addressing any potential safety hazards during servicing, you can prevent accidents and injuries. Additionally, proper maintenance can help prevent unexpected breakdowns or malfunctions, reducing the risk of accidents caused by equipment failure.

Are there any additional considerations for diesel forklift maintenance?

When it comes to diesel forklift maintenance, there are a few key considerations to keep in mind. First, it’s important to follow proper forklift operation procedures to prevent unnecessary wear and tear. Additionally, regular training and education can help your workforce avoid common mistakes that can lead to damage or breakdowns. Finally, be sure to schedule servicing with a qualified technician who understands the unique requirements of diesel forklifts.

By taking a proactive approach to diesel forklift servicing and maintenance, you can keep your machinery running smoothly, extend its lifespan, and ensure the safety of your workers. Don’t hesitate to consult with a trusted service provider if you have any additional questions or concerns.