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What Are Electric Pallet Trucks Used For?

Electric pallet trucks, also known as powered pallet jacks, are an essential piece of material handling equipment in modern warehouses and distribution centres. These versatile machines lift and transport heavy loads with ease, making them indispensable for businesses that need to move pallets efficiently. 

Below, we explore everything you need to know about electric pallet trucks and their applications in various industries.

What Is a Pallet Truck?

Also referred to as a pallet jack or pump truck, pallet trucks lift and move pallets in warehouses, factories, and other industrial settings. Their basic design consists of:

  • Two forks that slide underneath the pallet
  • A hydraulic pump
  • Wheels

Pallet trucks come in various types, including:

  • Manual pallet trucks
  • Electric pallet trucks
  • High-lift pallet trucks
  • Rough terrain pallet trucks

Each type of pallet truck is designed for specific applications and environments, with electric pallet trucks offering unique advantages in terms of power and efficiency.

How Do Electric Pallet Trucks Work?

Electric pallet trucks operate on the same basic principle as manual pallet trucks but with the added benefit of an electric motor. Here’s how they work:

  1. The operator uses a control handle to manoeuvre the truck into position.
  2. The forks are inserted underneath the pallet.
  3. The electric motor powers the hydraulic pump, raising the forks and lifting the pallet off the ground.
  4. The operator can then use the control handle to drive the truck and transport the load to its destination.
  5. Once in position, the forks are lowered, allowing the pallet to be set down.

The electric motor assists with lifting and provides power for movement. Compared to manual pallet trucks, this makes it easier to transport heavy loads over longer distances.

What Are the Main Uses of Electric Pallet Trucks?

As already mentioned, electric pallet trucks are versatile pieces of equipment. This means they have numerous applications across various industries. Here are some of the primary uses:

Warehouse Operations

In warehouses, operators use electric pallet trucks to:

  • Move pallets from storage areas to loading docks
  • Transport goods between different sections of the warehouse
  • Load and unload delivery vehicles
  • Assist with inventory management and stock rotation

Manufacturing Facilities

Manufacturing plants use electric pallet trucks to:

  • Move raw materials to production lines
  • Transport finished products to packaging areas
  • Handle heavy components during assembly processes

Retail Environments

In retail settings, electric pallet trucks are used for:

  • Restocking shelves and displays
  • Moving goods from storage areas to the shop floor
  • Handling deliveries in stockrooms

Distribution Centres

Distribution centres rely on electric pallet trucks for:

  • Sorting and organising incoming shipments
  • Preparing outgoing orders for dispatch
  • Optimising space utilisation by efficiently moving pallets

Food and Beverage Industry

Operators use electric pallet trucks to:

  • Transport perishable goods in cold storage facilities
  • Move heavy loads of ingredients into food processing plants
  • Handle beverage crates and kegs in breweries and bottling plants

What Are the Advantages of Electric Pallet Trucks?

Electric pallet trucks offer several benefits over manual pallet trucks and other types of material handling equipment:

Increased Productivity 

The electric motor lets operators move and lift loads faster. This way, they handle more loads in less time.

Reduced Operator Fatigue 

With the electric motor doing most of the work, operators experience less physical strain. This leads to fewer injuries and improved job satisfaction.

Enhanced Safety 

Many electric pallet trucks have safety features such as automatic braking systems and speed control. These features reduce the risk of accidents.

Greater Load Capacity 

Electric pallet trucks can typically handle heavier loads than manual pallet jacks, making them suitable for a wider range of applications.

Improved Manoeuvrability 

The compact design and powered movement make electric pallet trucks ideal for navigating tight spaces in warehouses and retail environments.

Cost-Effective 

While the initial investment may be higher than manual pallet trucks, electric pallet trucks can lead to long-term cost savings through increased efficiency and reduced labour costs.

What Types of Electric Pallet Trucks Are Available?

There are several types of electric pallet trucks available to suit different needs:

  • Standard electric pallet trucks – These are the most common type. They’re designed for general warehouse use and suitable for most standard pallets.
  • High-lift electric pallet trucks – These trucks can lift pallets to greater heights, making them useful for stacking and unstacking operations.
  • Ride-on electric pallet trucks – Ideal for covering longer distances, these trucks allow the operator to stand or sit on the machine while driving.
  • Mini electric pallet trucks – Compact and lightweight, these trucks are perfect for smaller warehouses or retail environments with limited space.
  • All-terrain electric pallet trucks – Designed with larger wheels and more ground clearance, these trucks can handle rough terrain and outdoor use.

How Do I Choose the Right Electric Pallet Truck?

When selecting an electric pallet truck, consider the following factors:

  • Load capacity – Ensure the truck can handle the weight of your typical loads.
  • Fork dimensions – Check that the forks are compatible with your pallets.
  • Lift height – Determine the maximum lift height required for your operations.
  • Battery life – Consider how long the truck needs to operate between charges.
  • Manoeuvrability – Think about the spaces the truck will need to navigate.
  • Safety features – Look for trucks with advanced safety systems to protect your operators.
  • Maintenance requirements – Consider the long-term costs of servicing and repairs.

The Electric Pallet Truck: A Modern Must-Have

Electric pallet trucks have impacted material handling across industries. They offer a powerful combination of efficiency, safety, and versatility. Their impact goes beyond the basic function of moving goods – they streamline operations, reduce physical strain, and enhance workplace safety, making them indispensable in modern logistics. 

How Can TAG Forklift Trucks Help?

At TAG Forklift Trucks, we offer a wide range of electric forklifts and pallet trucks to suit various applications. Our expert team can help you choose the right equipment for your specific needs, whether you’re looking to buy new or used electric pallet trucks or prefer a flexible hire option.

Get in touch with TAG Forklift Trucks today. Our knowledgeable staff will be happy to discuss your requirements and help you find the perfect solution for your business.