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What maintenance is required for electric forklifts?

Maintenance for electric forklifts is an important aspect of owning one. It is essential to ensure that your machine is running optimally at all times and that any potential risks can be avoided. At TAG Forklifts, we provide comprehensive maintenance packages and services to keep your electric forklifts in top condition. 

Our team of experienced technicians are qualified to perform repairs on electric forklifts of any make or model, providing you with the peace of mind that your equipment will continue to run efficiently and safely. We also offer regular preventative maintenance check-ups, helping you to identify and address issues before they become serious problems. With our high-quality customer service backed by years of experience, you can trust TAG Forklifts to provide the best care for your electric forklift needs.

Forklift Maintenance Checklist

Regular maintenance is essential to keep your electric forklift in optimal condition and to ensure its longevity. Here is a detailed checklist that will help you stay organised and cover all the necessary maintenance tasks:



Tips and Recommendations

Inspect for leaks and damage


Look for any visible damage or leaks in the hydraulic system, engine, oil, or coolant.

Check battery charge level and water level

Daily or after each shift

Make sure the battery is fully charged and the water level is above the plates. Add distilled water if needed.

Check tire pressure and wear


Check for proper inflation and replace tires if worn or damaged.

Inspect brakes and steering


Make sure the brakes and steering are functioning correctly. Replace any worn or damaged components.

Lubricate moving parts


Apply grease to moving parts, such as forks, chains, and hinges, to prevent rust and corrosion.

Inspect hydraulic system

Every 6 months

Inspect the hydraulic hoses, fittings, and cylinders for leaks or damage. Replace any worn or damaged parts.

Clean and inspect electrical system

Every 6 months

Clean electrical contacts and connections. Check the wiring and battery cables for damage or wear.

By following this checklist, you can ensure that your electric forklift is well-maintained and operating safely. Remember to consult your forklift’s manual for specific maintenance requirements and recommendations.

Forklift Repair and Servicing

Despite regular maintenance, forklifts may require repairs or servicing from time to time. The safety and efficiency of your electric forklift require timely repairs and the benefits of professional servicing. When repairs and maintenance are neglected, it may lead to hazardous situations, breakdowns and costly replacements.

It is important to not only identify common forklift issues but also to know when a repair is necessary. Common issues include hydraulic leaks, brake issues, battery problems, and transmission problems. If you notice any of the following signs, you should contact a qualified forklift repair provider immediately:

  • Unusual noises during operation
  • Difficulty in steering or stopping
  • Irregular movements or vibrations
  • Unusual odours or exhaust during operation

When it comes to servicing, working with experienced and qualified forklift maintenance providers is key. Forklifts are complex machines with sensitive parts that require expertise to maintain properly. Hiring an experienced maintenance provider ensures your electric forklift is in the hands of professionals who understand the specific needs of your machinery. Additionally, they can advise you on necessary repairs, maintenance, and replacements, which may save you both money and time in the long run.

Forklift Maintenance Schedule

Establishing a regular maintenance schedule is key to ensuring that your electric forklift operates at peak performance. A well-organised and thorough maintenance routine can help prevent costly downtime and extend the life of your machinery. Here are some tips on how to create an effective maintenance schedule:


The frequency of maintenance tasks will depend on the manufacturer’s recommendations, usage of the forklift, and the operating environment. Generally, it is recommended to perform maintenance tasks on a daily, weekly, monthly, and annual basis.

  • Daily: Inspect the forklift before each shift, check the battery and fluid levels, and ensure that all safety features are in place.
  • Weekly: Perform more detailed inspections, clean the forklift, and address any minor repairs or adjustments.
  • Monthly: Conduct a more thorough inspection of all components, including the brakes, steering, and hydraulics.
  • Annually: Perform a complete overhaul of the forklift, including checking the wiring, replacing filters, and servicing the battery.

Tasks to include

Your maintenance schedule should include a range of tasks, from inspections and cleaning to repairs and component replacements. Here are some key components that should be included:



Visual inspection of forklift


Check fluid levels (e.g. oil, coolant)


Clean forklift


Inspect brakes, steering, and tyres


Check battery and charging system


Complete overhaul


Considerations for different operating environments

The maintenance schedule may need to be adjusted depending on the operating environment of the forklift. For example, if the forklift is used in dusty or dirty environments, it may require more frequent cleaning and filter replacements. Similarly, if the forklift is used in extreme temperatures, such as cold storage facilities, the battery may need more frequent inspections and servicing. Take into account any unique features of your operating environment when creating your maintenance schedule.

By following a regular maintenance schedule, you can ensure that your electric forklift runs at peak performance, minimise downtime, and extend the lifespan of your machinery.

Frequently Asked Questions (FAQ) about Electric Forklift Maintenance

Regular maintenance of your electric forklift is crucial for its longevity and performance. Here are some commonly asked questions regarding electric forklift maintenance:

How often should forklifts be inspected?

It is recommended that forklifts are inspected daily before use and undergo a more thorough inspection at least once a month. However, the frequency of inspections may vary depending on the intensity of use and the operating environment. Always refer to your manufacturer’s recommendations for specific guidelines.

What should be included in a forklift maintenance checklist?

A comprehensive forklift maintenance checklist should include tasks such as inspecting the tires, brakes, steering, hydraulics, and battery, as well as cleaning and lubricating the machine. It is important to follow the manufacturer’s guidelines and to conduct regular inspections to ensure safe and efficient operation.

What should I do if my forklift is experiencing issues?

If your forklift is experiencing issues, it is important to address them as soon as possible to prevent further damage and potential safety hazards. If you are unsure of the issue, consult your manufacturer’s manual or contact a qualified forklift maintenance provider for assistance. Never attempt to repair a forklift unless you are trained and qualified to do so.

Can I perform my own forklift maintenance?

While some basic maintenance tasks can be performed by operators, such as daily inspections and cleaning, it is recommended to work with a qualified forklift maintenance provider for more complex tasks such as battery servicing or repairs. This will ensure that the maintenance is performed correctly and safely.

Where can I find a qualified forklift maintenance provider?

You can find a qualified forklift maintenance provider through online research or by contacting your forklift manufacturer for recommendations. Be sure to choose a provider that is experienced, qualified, and has a good reputation for quality service. Regular maintenance and servicing by a qualified provider can extend the lifespan of your electric forklift and ensure safe and efficient operation.