Search our Knowledge Base:

How do I choose the right size and type of gas forklift for my business needs?

Choosing the right gas forklift depends on your business needs, such as the weight and type of materials you need to lift, the size of your facility, and the height you need to reach. Consider factors such as the forklift’s lifting capacity, fuel efficiency, and manoeuvrability.

With an array of gas forklift weight options and gas forklift capacity variations, it’s vital to consider the lifting capacity and the weight of the forklift itself. The gas forklift dimensions and weight play a significant role in manoeuvrability, safety, and load capacity.

Gas forklift capacity variations and weight options

When choosing the right size gas forklift for your business needs, it is crucial to consider the gas forklift capacity variation and weight options. The gas forklift’s capacity is determined by the weight it can lift, and it depends on the type of forklift and the size of the load. It is important to consider the forklift’s weight, as it affects its manoeuvrability and the load it can carry.

Forklift Type

Load Capacity


Cushion Tire Forklift

1,500 to 8,000 lbs

3,500 to 12,000 lbs

Pneumatic Tire Forklift

3,000 to 19,000 lbs

5,000 to 20,000 lbs

Rough Terrain Forklift

6,000 to 30,000 lbs

16,000 to 30,000 lbs

The cushion tire forklift is ideal for indoor use, while the pneumatic tire forklift is suitable for outdoor use on uneven terrain. The rough terrain forklift is designed for construction sites and outdoor use on rough terrain.

It is important to choose the right gas forklift capacity and weight option that fits your applications and requirements to ensure that you operate efficiently and safely.

Gas forklift size options and dimensions

Gas forklift size options and dimensions are crucial factors to consider when choosing the right forklift for your business needs. The size of the forklift determines how easily it can manoeuvre in your workspace and the amount of space it requires to operate efficiently. Therefore, it is crucial to match the size of the forklift to the available space in your warehouse or job site.

The gas fork truck size range varies depending on the type of forklift and the load it can handle. The width, length, and height of the forklift also differ with size, affecting its capabilities and limitations. Therefore, it is essential to understand your business’s needs and match them with the right gas forklift size options and dimensions.

Below is a table showing the dimensions of different gas-powered forklifts from Hyundai and Linde:



Load Capacity (kg)

Length (mm)

Width (mm)

Height (mm)





































It is important to note that the dimensions and weight of the gas forklift affect its manoeuvrability and stability. Therefore, it is essential to choose the right size and weight capacity that matches your business’s needs to operate safely and efficiently.

Gas forklift weight capacity and range

The weight capacity of a gas forklift is determined by the weight of the load it can carry. It is crucial to match the weight capacity to the load’s weight to ensure that the forklift operates efficiently and safely. The weight capacity ranges from 1000 kg to 16,000 kg for different gas forklift models.

Additionally, a forklift’s range depends on the gas tank’s size, which varies depending on the forklift size and model. Most gas forklifts have a fuel tank size of around 15 to 18 gallons. However, larger forklifts may consume more gas, requiring a bigger fuel tank. Therefore, it is essential to consider the range of the gas forklift when choosing the right size and type for your business needs.

Gas forklift specifications and types

When selecting a gas forklift for your business, you must consider the specifications and type of the forklift. There are various types of gas forklifts to choose from, including pneumatic, cushion, and rough terrain. Each type has unique features and is suited to different environments.




Hyundai forklifts

Rough terrain forklifts

High ground clearance and large tires for off-road use

Linde forklifts

Cushion tire forklifts

Limited turn radius, perfect for tight spaces

It is also essential to consider the specifications of each gas forklift, such as the engine type, transmission, and lifting capacity. These factors can affect the forklift’s performance and ability to handle different loads.

Hyundai forklifts and Linde forklifts are popular manufacturers of high-quality gas forklifts. Their forklifts are known for their durability and excellent performance, making them a top choice for businesses looking for reliable equipment.

New and Used Gas Forklifts for Sale

When choosing a gas forklift for your business, you may be deciding between purchasing a new or used forklift. Both options have their advantages, and it is essential to consider which one is the best fit for your budget and business needs.

New forklifts often come with a warranty and can be customised to your specific requirements. They may also have newer technology and safety features. However, new forklifts tend to come with a higher price point, which may affect your budget decisions.

Used forklifts, on the other hand, are often available at a lower price point, making them a more affordable option for businesses. While they may not have the latest technology, used forklifts can still offer robust performance and have been tested for durability. It is also possible to refurbish used forklifts, which can make them an excellent option for businesses looking to save money without compromising on quality.

Forklift refurbishment is not only a cost-effective option for businesses but also an environmentally friendly one. Refurbishing a used forklift can extend its lifespan, reduce waste, and provide an excellent solution for businesses with sustainability goals.

Regardless of which option you choose, it is important to consider any additional costs, such as maintenance, repairs, and upgrades. This can help you make an informed decision and ensure that your forklift operates efficiently and safely for many years to come.

Forklift Servicing and Maintenance

Regular forklift servicing and maintenance are essential to ensure that the forklift continues to operate efficiently and safely. Preventative maintenance can help avoid costly repairs and downtime. Neglecting maintenance can also cause accidents or injuries. It is essential to maintain the forklift’s hydraulics, brakes, and steering systems to ensure that they are functioning correctly.

Service or Maintenance Type


Fluid Levels Check

Every 50 hours or Weekly

Tire Inspection

Every 500 hours or Quarterly

Brake Check

Every 1,000 hours or Bi-Annually

Battery Check

Every 1,000 hours or Bi-Annually

Full Inspection

Every 2,000 hours or Annually

It is recommended to have a professional forklift servicing provider perform maintenance and repairs on your forklift. They have the expertise and equipment to diagnose and fix issues with your forklift more efficiently than if you were to do it yourself. Regular preventive maintenance can extend the life of your forklift, prevent costly downtime, and keep your employees safe on the job.

Most forklift manufacturers offer servicing plans to help keep your forklift in good working order. These plans may include regular inspections, maintenance, and repairs. Taking advantage of these plans can ensure your forklift is always in top condition and can help mitigate the risk of unexpected breakdowns.

It is also important to perform daily checks on the forklift before use. This check should include looking for damages, checking fluid levels and tire pressure, and testing the brakes. It is best to follow the manufacturer’s guidelines on these daily checks, as they can vary depending on the type of forklift.

Forklift attachments and safety systems

Forklifts attachments and safety systems are vital for improving the forklift’s capabilities and ensuring safety in the workplace. The right forklift attachments can make your business more efficient, while safety systems can prevent accidents and injuries.

Forklift Attachments

Forklift attachments, such as forks, clamps, and booms, can provide various benefits for your business. They allow for the handling of different loads and can increase productivity by reducing the need for manual labour.




The most common attachment, used for lifting pallets and other loads.


Used to handle irregularly shaped loads, such as barrels or paper rolls.


Used for lifting and transporting long items, such as pipes or lumber.

Forklift Safety Systems

Safety systems are critical for preventing accidents and injuries in the workplace. They can also increase efficiency by improving visibility and communication between forklift operators and other employees.

Safety System



Illuminate the work area, making it easier to navigate and avoid hazards.


Alert workers in the area that the forklift is in operation.


Warn workers when the forklift is reversing or approaching a dangerous area.

It is essential to consider the type of attachments and safety systems that are necessary to match your business needs. TAG Forklifts, Combilift, and Aisle Master are just some of the manufacturers that offer a wide range of forklift attachments and safety systems.


Still have some questions about gas forklifts? Check out our FAQs below:

What are TAG forklifts, Combilift, and aisle master?

TAG forklifts is a UK-based company that offers a range of forklifts, including gas forklifts, for sale and hire. Combilift is a forklift manufacturer that produces multidirectional forklifts suitable for narrow aisles, while Aisle Master offers articulated forklifts ideal for navigating confined spaces.

What are access platforms and cleaning machines?

Access platforms are elevated work platforms that allow workers to access hard-to-reach areas, while cleaning machines are used for heavy-duty cleaning tasks like floor scrubbing and sweeping.

Can I hire access platforms?

Yes, many companies offer access platform hire services. These services can be an affordable and convenient option for businesses that require access platforms for a short period of time.

Why is forklift tyre maintenance important?

Forklift tyres are essential for ensuring the stability and safety of the forklift. Regular maintenance can help prevent tyre damage and punctures, which can be costly to repair and can cause downtime.

What is a forklift safety system?

A forklift safety system is a set of features and devices that improve the safety of forklift operation. These can include things like alarms, lights, and backup cameras that improve visibility, and hydraulic systems that prevent tipping and overloading.