Forklift operators need to fully understand their forklift’s controls to drive it safely and efficiently. But are all forklift controls the same or does it depend on the type? Regarding electric forklift vs gas forklift controls, there are differences and similarities. We break down both elements below, focusing on their control systems and how they impact operation.
What Are the Basic Forklift Controls?
These basic forklift controls are essential for safely operating a forklift, regardless of the type:
- Steering wheel – Used to steer the forklift
- Accelerator pedal – Controls the speed of the forklift
- Brake pedal – Slows down and stops the forklift
- Inching pedal – Allows for precise movements at low speeds
- Directional control lever – Changes the direction of travel (forward, reverse, neutral)
- Hydraulic control levers – Raise and lower the forks, tilt the mast, and control attachments
- Park brake – Secures the forklift when parked
Let’s look at the similarities between electric and gas forklift controls in more detail.
What Are the Similarities Between Electric and Gas Forklift Controls?
Despite having different power sources, electric and gas forklifts share many control similarities:
- Steering wheel – Both types use a steering wheel for directional control.
- Hydraulic control levers – The levers that control the mast, forks, and attachments are typically the same.
- Directional control lever – Both use a lever to switch between forward and reverse.
- Brake pedal – Both have a foot-operated brake pedal for stopping.
- Park brake – A parking brake is present on both types to secure the forklift when not in use.
What Safety Features Are Common in Electric and Gas Forklift Controls?
Both electric and gas forklifts come equipped with several key safety features in their control systems to enhance operator safety. These include:
- Operator presence sensing – Ensures the forklift won’t function unless the driver is properly seated
- Tilt and lift lockouts – Prevent hazardous mast movements on inclines
- Speed limiters – Regulate the forklift’s speed, particularly when the forks are elevated
- Horn button – Conveniently placed on the steering wheel to allow for quick alerts
Because of their battery power source, electric forklifts are fitted with an emergency power cut-off switch for immediate shutdown in critical situations.
How Do Electric Forklift Controls Differ From Gas Forklift Controls?
While the fundamental controls are similar, there are some key differences between electric and gas forklifts:
- Clutch pedal – Gas forklifts often have a clutch pedal, while electric forklifts do not.
- Accelerator response – Electric forklifts typically have smoother acceleration due to their motor characteristics.
- Brake system – Electric forklifts often use regenerative braking, which helps recharge the battery.
- Control panel – Electric forklifts may have more advanced digital control panels displaying battery life and other information.
- Noise level – Electric forklifts are generally quieter, which can affect how operators perceive the controls.
Clutch Pedal
Electric forklifts don’t have a clutch pedal, which simplifies operation for many users. With fewer pedals to manage, the controls are less complex, and the forklifts can start moving more smoothly without the need to engage a clutch, offering a more seamless driving experience.
This difference can also reduce operator fatigue, as there’s no need to constantly use a clutch pedal, which can be physically demanding over long shifts. However, operators who are accustomed to gas forklifts may need some adjustment when transitioning to electric models due to these operational changes.
Control Panels
Electric forklift control panels often provide more detailed information and additional features:
- Battery life indicator – Displays remaining battery charge.
- Performance modes – Allows selection of different operating modes (e.g., economy, standard, high performance).
- Diagnostic information – May show error codes or maintenance alerts.
- Energy consumption data – Can display real-time energy usage statistics.
- Customisable settings – Some panels allow for operator-specific settings to be programmed.
In comparison, gas forklift control panels typically have a simpler design. Apart from the basic features already mentioned, they can have additional features like:
- Hour metres to track the forklift’s total operating time
- Temperature gauges to monitor the engine’s coolant temperature
- Fuel gauges to indicate the remaining fuel level
Regenerative Braking
Regenerative braking is a feature found only in electric forklifts, impacting how the brake pedal operates. When the operator releases the accelerator or applies the brake, the electric motor functions as a generator. It converts energy to recharge the battery, which helps recover energy that would otherwise be lost.
This system also reduces wear on the mechanical brakes, potentially lowering maintenance costs, and provides smoother deceleration, offering a different feel compared to gas-powered forklifts. Additionally, the energy recovered through regenerative braking can extend the forklift’s operating time between charges, increasing efficiency.
How Does Forklift Training Differ for Electric and Gas Models?
While many aspects of forklift training are the same for both types, there are some specific areas of focus:
- Battery safety – Electric forklift training includes battery handling and charging procedures.
- Fuel handling – Gas forklift training covers safe refuelling practices.
- Motor characteristics – Training highlights the different performance characteristics of electric motors vs internal combustion engines.
- Maintenance routines – Operators learn the specific daily checks for each type of forklift.
- Environmental considerations – Training may cover the benefits and limitations of each type in different working environments.
What Should Operators Consider When Transitioning Between Electric and Gas Forklifts?
Electric forklifts generally have more immediate torque, which affects acceleration. Plus, their regenerative braking system provides a different feel when slowing down compared to gas models.
Additionally, electric forklifts operate more quietly, which can influence situational awareness in busy environments. Maintenance checks also vary between these forklift models. Finally, operators must be familiar with the specific refuelling process for gas forklifts versus the recharging requirements for electric ones.
Taking Control of Your Forklifts with TAG
While electric and gas forklifts share many control similarities, operators should be aware of notable differences. Electric forklifts often offer smoother operation and more advanced control panels, while gas forklifts may provide more familiar controls for operators used to driving manual transmission vehicles.
TAG Forklift Trucks: Your Material Handling Partner
We offer a wide range of both electric and gas forklifts for sale and hire, including models from leading brands like Hyundai, Linde, and Combilift. Our expert team can provide guidance on choosing the right forklift for your needs and offer comprehensive training to ensure your operators are familiar with all aspects of forklift controls.
Contact us today to discuss how we can help optimise your forklift operations, regardless of whether you prefer electric or gas-powered models.
