Forklift trucks are invaluable for warehouses and construction sites, streamlining material handling and boosting productivity. But like any powerful tool, safe operation is paramount. Unfortunately, several misconceptions about forklifts persist, potentially leading to dangerous situations.
Here, we dispel some common myths about forklift operation.
“If You Have a Forklift Licence, You Can Drive Any Forklift”
FALSE. Holding a forklift operator certification does not automatically qualify you to handle every forklift type safely. Different models require specific training and evaluation for a reason:
- Counterbalance forklifts – The classic truck with forks, it is ideal for pallet handling.
- Reach trucks – Designed for narrow aisles, these stand-up models have extending forks.
- Order pickers – Enclosed platforms allow for picking at height, perfect for multi-level storage.
- Sideloaders – Unload trucks efficiently from the side, saving space.
- Swing masts – The ultimate stacking flexibility with rotating forks.
- Rough terrain forklifts – Built for tackling uneven outdoor surfaces and handling heavy loads.
While fundamentals like load centreing and situational awareness translate across models, each has unique steering, visibility and stability characteristics. Legally and for safety, operators must receive specific training and evaluation on every different forklift they use.
“Forklifts Can Safely Handle Any Load Within Their Rated Capacity”
FALSE. While the rated capacity is important, it’s only part of the equation. Several factors can significantly reduce the safe working load:
- Height – Lifting to full height makes the forklift top-heavy. Reduce the load weight for higher lifts.
- Terrain – Uneven surfaces like gravel or slopes increase the risk of tipping. Lighten the load for rough terrain.
- Manoeuvres – Turning and cornering require caution. Slow down and lower the load to avoid tipping sideways.
- Uneven loads – Shifting or unbalanced loads are a recipe for instability. Secure and centre your cargo carefully.
- Side-sitting – Sitting off-centre adds leverage, making tipping more likely. Keep both feet firmly on the platform when lifting.
Just because your forklift boasts a 5,000 kg capacity doesn’t mean it can handle that weight in every situation. The key is safe working load, not just raw capacity.
“Forklifts Are Stable Enough to Lift People”
FALSE. Never lift or hoist people using forklift forks—it’s extremely dangerous and illegal. While specialised man baskets or buckets might seem handy, the risks far outweigh any convenience. Forklifts don’t possess the necessary safety features like:
- Fall restraints on the platform
- Enclosure gates
- Smooth acceleration and braking control
- Overspeed device to prevent uncontrolled falls
- Redundant braking systems
Unlike purpose-built lifting platforms, forklifts can suddenly accelerate or brake. People can easily fall from the raised forks, leading to catastrophic injury or death. The only safe way to lift people is with an engineered man platform built and certified for the task.
“Drugs and Alcohol Don’t Impact Forklift Safety”
FALSE. Operating forklifts under the influence of drugs, alcohol or medication, or when overtyred, significantly increases accident risks. Being impaired causes:
- Slower reaction times
- Reduced coordination
- Poor judgement and confusion
- Blurred vision or light sensitivity
These effects severely compromise a driver’s ability to operate forklifts safely. Even small amounts of substances like prescription drugs or alcohol can slow responses enough to cause collisions with people, structures or other equipment.
Strict zero-tolerance policies should be enforced for any sort of operator impairment while on duty.
“Forklifts and Pedestrians Can Safely Mix”
FALSE. Sharing space with operating forklifts puts pedestrians at grave risk because they’re exposed to crush injuries from trucks or falling cargo. Never presume it’s safe to walk near operating forklifts. Instead:
- Segregate pedestrians – Designate and mark off clear forklift traffic areas, using physical barriers like walls or railings to keep pedestrians out. Standardise warehouse layouts and traffic flow to minimise overlap.
- Enforce speed limits – Implement graduated speed limits (5-10 km/h) based on pedestrian foot traffic density. Lower speeds mean more reaction time and reduced collision risk.
- Utilise spotters – Dedicated workers can guide operators and safely assist pedestrians across designated crossing zones when visibility is obstructed.
- Fit proximity alarm systems – These sound alerts when pedestrians get too close to trucks, preventing collisions before they happen.
By implementing these strict controls, including clear markings, protected walkways, and prioritising pedestrian right-of-way, we can create a safer environment where everyone can work without fear.
“You Don’t Need a License or Training to Drive Forklifts on Private Property”
FALSE. All forklift operators require accredited training and licensing regardless of whether trucks are operated on public roads or within private warehouses, loading yards or work sites. Forklifts present serious risks, including:
- Tipping over and causing crush injuries
- Uncontrolled or falling loads
- Poorly stacked cargo collapse
- Pedestrian impact
- Electrocution from contact with power lines
- Fires from fuel or electrical faults
Only skilled, certified operators following safe procedures can mitigate these hazards. Allowing untrained personnel to operate forklifts is illegal and dangerous—safety training and licensing must be mandatory across all worksites.
Myths Busted: Get Forklift Operator Training from TAG
Misconceptions around forklift capabilities, stability characteristics and proper operating procedures lead to hazardous situations. However, compulsory certified operator training, strict safety policies, pedestrian controls, proximity alarms, and continued supervision ensure forklift tasks are completed safely and productively.
TAG’s Operator Training
At TAG Forklifts, we not only offer the UK’s most comprehensive range of specialist forklifts for sale or rent—we also provide forklift training courses to individuals and businesses across the North-West. An RTITB-accredited forklift driver gives training so your workers can safely operate all lift truck types. Trust TAG Forklifts to provide the right equipment, training and advice to elevate your warehouse productivity while preventing accidents. Contact us on 0161 848 0555 to discuss your needs.