Forklifts and pallet trucks are essential equipment in many industries, used to lift, carry, and transport heavy loads. But, their use also comes with significant risks. Accidents involving these vehicles can cause serious injury or even death.
To ensure the safe use of forklifts and pallet trucks, businesses should follow the Health and Safety Executive’s (HSE) guidance. This helps to put the right safety measures in place.
In this article, we cover the essential forklift and pallet truck safety guidelines. This includes the latest updates from the HSE to help you reduce risks and maintain a safe working environment.
What are the Main Risks Associated with Forklifts and Pallet Trucks?
Forklifts and pallet trucks can pose several risks, including:
- Collisions with pedestrians, other vehicles, or structures
- Overloading or improper loading, leading to tip-overs
- Falls from height when working on elevated loads
- Crushing or trapping incidents during loading or unloading
- Musculoskeletal disorders from manual handling or awkward postures
To minimise these risks, you must follow best practices for safely using forklifts and pallet trucks. Plus, your operators need adequate forklift training.
How Does the HSE Clarify the Safe Use of Pallet Trucks?
The HSE has recently updated its guidance on the safe use of pallet trucks, particularly regarding how the Lifting Operations and Lifting Equipment Regulations (LOLER) applies to “high-lift” pallet trucks. The HSE clarifies that LOLER applies to pallet trucks that can raise their forks to a height exceeding 300mm.
This update aims to end confusion in the marketplace. It will ensure businesses know their duties for using pallet trucks safely. The HSE’s guidance note PM15, “Pallet safety,” provides further advice on the safe operation of manual and powered pallet trucks.
What are the Key Safety Measures for Forklift and Pallet Truck Operations?
To ensure drivers operate lift trucks responsibly, consider the following essential safety measures:
Risk Assessment
Do a thorough risk assessment. Find potential hazards and use the right control measures.
Training
Provide comprehensive operator training. These sessions should cover safe operating procedures, load handling, and emergencies.
Maintenance
Regularly inspect and maintain equipment to ensure it stays in good working order and complies with safety standards.
Safe Working Environment
Make sure the work area is clear. It needs good lighting and enough space to manoeuvre the lift trucks.
Load Management
Always check the weight and stability of loads before lifting them, and never exceed the equipment’s maximum load capacity.
Personal Protective Equipment (PPE)
Provide operators with appropriate PPE, such as safety shoes, hard hats, and high-visibility clothing.
Segregation
Separate pedestrian and vehicle traffic where possible, using designated walkways and barriers.
Emergency Procedures
Develop and share emergency procedures. This includes what to do if accidents happen or equipment fails.
How Can Manual Handling Risks be Reduced When Using Pallet Trucks?
Manual handling is a significant risk factor when using pallet trucks. The risk is particularly high for hand pallet trucks that require operators to push or pull heavy loads. To reduce the risks associated with manual handling:
- Use powered pallet trucks where practical to minimise the need for manual effort
- Ensure loads are stable and evenly distributed on the pallet
- Maintain a good posture when pushing or pulling. Keep your back straight and use your legs to generate force
- Avoid twisting or overreaching when manoeuvring the pallet truck
- Take regular breaks and rotate tasks to prevent fatigue and strain
What Should You Include in a Forklift or Pallet Truck Safety Policy?
A comprehensive safety policy for forklifts and pallet trucks should cover the following key areas:
- Roles and responsibilities of managers, supervisors, and operators
- Risk assessment and control measures
- Training and competency requirements
- Safe operating procedures, including pre-use checks and load handling
- Maintenance and inspection schedules
- Accident and incident reporting and investigation
- Emergency procedures and first aid provision
Review and update your safety policy regularly. This way, you know it stays effective and reflects any changes in legislation, equipment, or working practices.
Get Support for Your Forklift and Pallet Truck Operators From TAG
Following forklift and pallet truck safety guidelines can greatly cut the risks of these machines. Remember, safety comes first. It’s essential to protect your workers and equipment.
At TAG Forklift Truck Services, we understand the importance of forklift and pallet truck safety in your UK operations. Our experienced team can provide expert advice and support to help you maintain a safe and efficient working environment. Contact us today to discuss your requirements and discover how we can support your business.