Pushing or pulling? This age-old question perplexes every warehouse manager and forklift operator when it comes to manoeuvring loaded electric pallet trucks. Both techniques promise benefits, yet also introduce risks if performed carelessly.
Instinctively, pulling loads using pallet jack tiller arms feels more natural to operators. After all, it mirrors how we drag objects in everyday life. However, warehouse safety statistics reveal that pulling pallet loads contributes to 10-15% more accidents than pushing.
Why such a stark difference in incident rates? By delving deeper into the nuances between push and pull methodologies when operating electric pallet jacks, we can unravel this mystery. We’ll tackle the central dilemma: should you push or pull a loaded electric pallet truck? And ultimately, what’s the safest approach?
Pushing Loaded Electric Pallet Trucks
Pushing loaded pallets with the cargo in front of the operator while using the tiller offers key advantages:
Enhanced Stability
The weight of the load positioned ahead of the wheelbase creates a downward force, providing better traction and preventing the pallet truck from tipping backwards. This increased stability is especially crucial on uneven surfaces or when navigating inclines.
Clearer Visibility
By pushing, operators have an unobstructed view of the path ahead, allowing them to anticipate obstacles and navigate safely around co-workers or other equipment. This improved visibility helps avoid collisions and accidents.
Precise Multi-Pallet Manoeuvring
When handling multiple pallets, pushing enables operators to maintain complete control over the lead pallet and ensure proper spacing with the pallets behind. This precise manoeuvring is crucial for efficient and safe pallet movement.
Minimised Reverse Travel
Pushing pallets directly into their final destinations, such as warehouse slots or onto ramps, minimises the need for reverse travel. This reduces the risk of accidents associated with manoeuvring the pallet truck in reverse, which can be less stable.
Natural and Efficient Movement
Pushing feels more natural and controlled for most operators, as they can leverage their body weight to assist with the movement. This can be particularly helpful when dealing with heavy loads or navigating tight spaces.
Increased Dock Safety
With the load positioned in front, accidental roll-offs are less likely when travelling near dock edges. This significantly reduces the risk of injuries and damage to both cargo and equipment.
Pulling Loaded Electric Pallet Trucks
Despite the benefits above, pulling loaded pallets also offers advantages in certain contexts:
Enhanced Reverse Navigation
Operators pulling pallets travel in the direction of movement, allowing them to guide the pallet jack backwards without needing to twist and look behind them frequently. This rearward awareness promotes smoother and safer reverse navigation.
Simplified Steering
Pulling applies force directly down through the tiller, engaging both swivel castors equally. This makes turning the pallet jack easier and requires less effort, particularly when manoeuvring in tight spaces.
Obstacle Navigation Ease
Operators can reverse around obstructions like support pillars or temporary impediments smoothly when pulling the pallet jack. This flexibility provides greater agility when navigating busy warehouse environments.
Precise Pallet Placement
Pulling offers finer control when gently parking pallets in confined spaces, such as lift gates. This enables operators to “jockey” the pallet into position with greater precision, ensuring correct alignment and stability.
Evasive Manoeuvres
When reacting quickly to hazards, pulling requires less coordination than pushing. This can be crucial for swiftly pulling pallets away from unexpected dangers, mitigating potential accidents.
So, Is Pushing or Pulling an Electric Pallet Truck Better?
Ultimately, the best way to decide whether to push or pull an electric pallet truck is to consider the specific situation and your own preferences. Always prioritise safety and choose the method that allows you to maintain control and avoid injury:
- Pushing is the more stable option, so we recommend pushing pallet loads whenever feasible through the main warehouse travel ways.
- Pulling is the better choice if you need to manoeuvre in tight spaces or prefer a better view of the load.
Guidelines for Safely Pushing or Pulling Loaded Pallet Jacks
Whether you choose to push or pull an electric pallet truck, follow these tips to stay safe:
- Frequently scan both directions – look ahead when pushing and behind when pulling loads.
- Use installed convex safety mirrors in aisles to expand rear vision when pulling pallets.
- Travel slowly with excessive loads until fully proficient at both push and pull techniques.
- Ask co-workers to serve as spotters to guide you if you travel through congested zones.
- Ensure solid traction on the pallet’s wheels. Immediate stops are harder when pulling unstable, off-centre loads.
Maintain Electric Pallet Jacks for Effortless Handling
No matter if you push or pull loads, well-maintained electric pallet jacks minimise your steering efforts and enhance control:
- Check pallet tyres – Worn or cracked tyres increase rolling resistance when manoeuvring.
- Inspect castor swivels – Binding pivots hamper smooth directional changes.
- Confirm brake and transmission function – Any sticking will make it difficult to manipulate the pallet jack.
- Evaluate ground conditions – Repair uneven floors that hinder travel.
Operators can safely and efficiently transport loads with minimal effort while pushing or pulling by combining regular electric pallet jack maintenance, situational awareness, and proper pallet jack training.
Trust TAG Forklift Trucks for Reliable Materials Handling Equipment
TAG Forklift Trucks provides a wide selection of manual and electric pallet jacks available for competitive purchase or hire. Our qualified technicians also service equipment to keep any make and model in peak operating condition.
For advice on selecting the perfect materials handling solutions for your operations, contact TAG Forklift Trucks today at 0161 848 0555.
