Regular forklift service and repair is crucial for maintaining the safety, efficiency, and longevity of your material handling equipment. At TAG Forklift Trucks, we understand the importance of keeping your forklifts in top condition to minimise downtime and ensure optimal performance.
While there are a few factors that influence a forklift servicing schedule, we discuss the recommended frequency, how to optimise your schedule, and what to expect from a professional service.
How Often Should I Schedule Professional Forklift Servicing?
The frequency of professional forklift servicing varies widely based on several factors, including:
- Forklift type – Electric forklifts often require less frequent service than internal combustion (diesel) or gas-powered models.
- Usage – The number of operating hours per week is a key factor.
- Operating environment – Harsh conditions (e.g., dusty, wet) demand more frequent service. Typically, forklifts used outside need more regular services than forklifts used indoors.
- Manufacturer recommendations – Always prioritise the guidelines provided by the forklift manufacturer.
- Age of the forklift – Older forklifts may require more frequent servicing to maintain optimal performance.
- Operator training – Proper operation and daily checks can help extend the time between professional services.
However, as a general guideline:
- Light use: Every 200-300 operating hours or 3-6 months.
- Moderate use: Every 100-200 operating hours or 2-4 months.
- Heavy use: Every 50-100 operating hours or 1-2 months.
Remember: These are just estimates. At minimum, a forklift should be serviced once a year. To determine the optimal service interval for your specific forklift, check the owner’s manual and consider consulting with a forklift service provider like TAG Forklift Trucks.
Why is Regular Forklift Servicing Important?
Skipping regular servicing can lead to decreased performance, increased fuel consumption, and a higher risk of breakdowns. It may also void your warranty and lead to non-compliance with safety regulations. Instead, regular services give you benefits like:
Safety
Properly maintained forklifts are safer to operate, reducing the risk of accidents and injuries.
Compliance
Regular servicing ensures your equipment meets health and safety regulations, including LOLER (Lifting Operations and Lifting Equipment Regulations) requirements.
Efficiency
Well-maintained forklifts operate more efficiently, improving productivity and reducing fuel consumption.
Longevity
Regular servicing can extend the lifespan of your forklift, maximising your investment.
Cost-effectiveness
Identifying and addressing issues early can prevent more expensive repairs down the line.
What Does a Professional Forklift Service Include?
A comprehensive forklift service typically includes:
- Safety system checks
- Hydraulic system inspection and maintenance
- Engine service (for combustion engine forklifts)
- Electrical system checks
- Mast and chain inspection
- Forklift tyre inspection and replacement if necessary
- Brake system checks and adjustments
- Steering system inspection
- Lubrication of moving parts
- Replacement of filters and fluids as needed
How Can I Optimise My Forklift Maintenance Schedule?
To ensure your forklifts are running smoothly and to optimise your maintenance schedule:
- Implement a daily operator checklist
- Keep detailed maintenance records
- Train operators in proper forklift use and care
- Address minor issues promptly to prevent them from becoming major problems
- Consider a fleet management system to track usage and maintenance needs
TAG Forklift Trucks: At Your Service!
Having your forklifts professionally serviced on a regular basis is essential to maintain safety, efficiency, and longevity. By adhering to a tailored servicing schedule based on your forklift’s type, usage, and operating environment, you can optimise performance, reduce the risk of costly breakdowns, and ensure compliance with safety regulations.
At TAG Forklift Trucks, we’re committed to helping you keep your equipment in peak condition, ensuring your operations run smoothly. We offer a range of forklift repair services. Our team is equipped to handle repairs efficiently, so don’t wait for a problem to arise.
Contact us today to schedule your forklift’s next service!
