Pallet trucks are very versatile machines. Also known as pallet jacks or pump trucks, they’re designed to help you lift and move heavy loads with ease. From manual pallet trucks to electric pallet jacks to ride-on pallet trucks, there are different types best suited for various applications. But like any piece of machinery, you need to operate it safely.
What Are the Different Types of Pallet Trucks?
To emphasise why safely operating pallet trucks is essential, let’s look at the different types and their functions:
- Manual pallet trucks – These hand-operated trucks are the most basic and cost-effective solution for moving pallets short distances. They feature a pump handle that raises and lowers the forks, allowing the operator to lift and transport loads.
- Electric pallet trucks – Powered by a rechargeable battery, electric pallet jacks offer increased efficiency and reduced manual labour compared to their manual counterparts. They’re ideal for moving heavy loads across larger warehouses or storage areas.
- Ride-on pallet trucks – These trucks feature a platform for the operator to stand on, making them suitable for transporting loads over longer distances.
- High-lift pallet trucks – Also known as stackers, these trucks are designed to lift pallets to greater heights than standard pallet jacks. They’re often used for loading and unloading vehicles or accessing high-level storage.
- All-terrain pallet trucks – Featuring larger, more robust wheels and durable construction, these trucks are designed for use on rough or uneven surfaces, such as outdoor yards or construction sites.
How Do You Operate a Pallet Truck Safely?
Regardless of the type of pallet truck, you must always follow best safety practices when using one. This isn’t just for your safety but the safety of those around you.
Perform a Pre-Use Inspection
Before using your pallet truck, always conduct a thorough visual inspection to ensure it’s in good working condition. Check for any signs of damage, wear, or leaks, and make sure the forks, wheels, and controls are functioning properly. If you notice any issues, report them to your supervisor and do not use the truck until it has been repaired.
Use Proper Lifting Techniques
To lift a load with your pallet truck, position the forks correctly underneath the pallet. Ensure the load is stable and evenly distributed. Use the pump handle to raise the forks slowly and smoothly, keeping your back straight and your feet shoulder-width apart. Avoid jerky movements or sudden stops, as these can cause the load to shift or fall.
Maintain a Safe Speed and Visibility
While moving a load with your pallet truck, always maintain a safe speed and ensure you have clear visibility ahead. Keep your eyes on the path in front of you and be aware of any obstacles, pedestrians, or other vehicles in your vicinity. Use designated walkways and storage areas whenever possible, and never exceed the truck’s rated capacity.
Take Precautions on Slopes and Ramps
If you’re operating a pallet truck on inclines, extra care is essential. Always keep the load on the uphill side when travelling on a slope, move slowly and with caution, avoid turning on ramps or slopes, and ensure you have full control of the truck at all times.
Secure and Store Loads Properly
When transporting a load, make sure it’s properly secured using suitable load restraints to prevent it from shifting or falling during transit. When storing pallets, always place them on a flat, level surface and ensure they’re stacked safely and not overloaded. Never leave a raised load unattended, and always store your pallet truck in a designated area when not in use.
Ensure Pallet Truck Operators Are Trained
While pallet trucks may seem simple to use, operators must still receive proper training. A comprehensive training programme should cover:
- Types of pallet trucks and their applications
- Pre-use inspections and maintenance
- Safe loading and unloading procedures
- Proper manoeuvring techniques
- Workplace-specific hazards and safety regulations
Investing in operator training can help reduce accidents, improve efficiency, and extend the lifespan of your equipment.
How Do You Choose the Right Pallet Truck for Your Needs?
Choosing the right pallet truck from the start is also vital for safety. It’s unsafe for the operator and surrounding staff if you pick a pallet truck that can’t handle the load’s weight or isn’t suitable for the terrain. We recommend keeping these factors in mind when selecting a pallet truck:
- Load capacity – Consider the weight and size of the loads you’ll be moving and choose a truck with an appropriate capacity. Overloading your pallet truck can lead to damage and safety hazards.
- Environment – Think about the surfaces and conditions in which you’ll be using your pallet truck. If you’re working on rough or uneven terrain, an all-terrain model may be more suitable than a standard truck.
- Manoeuvrability – If you’re working in tight spaces or navigating narrow aisles, look for a pallet truck with a compact design that can manoeuvre in small areas. Electric pallet jacks with tapered forks can be particularly useful in these situations.
- Efficiency – If you need to move heavy loads over long distances or across large warehouses, an electric or ride-on pallet truck can offer significant efficiency gains compared to a manual model. Consider your throughput requirements and choose a truck that will help you work more productively.
Better Safe Than Sorry with TAG Forklift Trucks
Pallet trucks are vital tools for businesses that need to move heavy loads efficiently and safely. By understanding the different types of pallet trucks available, following best practices for operation, and selecting the right model for your needs, you can minimise the risk of accidents and optimise your material handling processes.
At TAG Forklift Trucks, we offer a comprehensive range of material handling solutions, including various types of pallet trucks. Whether you need a manual pallet truck for occasional use or a fleet of electric forklifts for a large warehouse, we have the expertise and equipment to meet your requirements. Contact us today!
