Safety should always be a top priority when working at height. Consider that falls from height are a leading cause of workplace injuries and fatalities in the UK.
That’s why it’s crucial to use the right equipment for the job, such as a forklift safety cage or access platform.
What is a Forklift Safety Cage?
A forklift safety cage is an attachment that fits onto the forks of your forklift truck. It’s also known as a man cage, man basket, or access cage. It provides a secure platform for workers to stand on while being lifted to high or hard-to-reach areas.
Forklift safety cages are designed to prevent falls and protect workers from the moving parts of the forklift carriage. They typically feature fully enclosed mesh sides, a kick rail to all sides, and an access door with an automatic locking safety side gate.
Why Use a Forklift Man Cage?
Compared to ladders or scaffolding, using a forklift man cage offers vital benefits:
Increased Safety
Forklift safety cages provide a secure, enclosed platform with barriers to prevent falls. They also keep workers away from the lift truck’s hazardous areas. For example, the mast, carriage, or forks themselves.
Improved Efficiency
A forklift access platform allows workers to quickly and easily reach high areas. This saves time, as workers can simply step into the cage. There’s no need to first set up or dismantle additional equipment.
Versatility
Forklift man baskets are suitable for a wide range of tasks. They’re particularly useful for temporary tasks as they can be quickly attached and detached from a forklift. For example:
- Construction and maintenance – Inspecting building exteriors or installing light fixtures.
- Warehouse activities – Reaching high shelves or installing racking systems.
- Cleaning and window washing – Accessing high windows on buildings or large industrial equipment.
- Event setup and maintenance – Hanging lighting or banners at events.
- Emergency response – Emergency personnel can gain access to high areas for rescue operations.
Cost-Effective
Using a forklift cage attachment is often cheaper and quicker than erecting scaffolding. This makes it ideal for occasional work at height.
What Pre-Lift Checks Should You Conduct?
Operators should carry out a careful pre-lift check of the forklift safety cage. This includes:
- Visual inspection – Look for any signs of damage to the cage itself. This can be dents, cracks, or loose welds. Ensure the gate functions properly and closes securely. Verify that all mesh panels are firmly attached without tears or openings.
- Fork pockets and attachment – Confirm the cage is securely attached to the forks. Check that the fork pockets are free of debris and haven’t become warped or damaged.
- Capacity – Double-check the cage’s weight capacity. Ensure it can handle the intended load and personnel. Never overload the cage.
This proactive approach means operators can identify and address any potential issues before they escalate into safety hazards.
Do You Need Forklift Safety Training?
A safety cage’s effectiveness hinges on proper forklift training. Forklift operators and workers using the cage must be informed.
Forklift Operator Training
Operators should be trained on safe lifting practices specific to forklift cages. This includes:
- Understanding the cage’s weight capacity limitations
- Operating at safe distances from obstacles
- Communicating clearly with workers within the cage
Worker Training
Workers using the cage should be familiar with safe entry and exit procedures. This may involve:
- Training on using fall arrest systems (if applicable)
- Understanding restrictions on movement while elevated
- Staying informed about emergency procedures in case of malfunction or unforeseen situations
Trained operators and workers significantly reduce risks and promote a culture of safety in your workplace.
What Should You Look for in a Forklift Safety Access Cage?
There are several key features a forklift safety cage should have:
- PM28 compliance – The cage must meet the HSE Guidance Note PM28 requirements. This guide outlines the safety standards for forklift access platforms.
- Secure attachment – The cage should sit securely behind the fork’s heel. It should also have fork pockets to prevent sliding or tipping.
- Enclosed sides – Look for fully enclosed mesh sides and a perforated back mesh. This creates a barrier between the platform user and the lift truck’s dangerous areas.
- Safety gate – An automatic locking safety side gate is essential for safe entry and exit from the platform.
- Kick rail – A kick rail around all sides prevents items left on the floor from falling out at height.
- Capacity – Check the cage can handle your weight requirements.
- Quality – Choose a reputable supplier to ensure you get a high-quality, durable, and reliable product.
Making Forklift Safety a Priority
Forklift safety cages are a valuable investment for any workplace that requires occasional or frequent work at heights. They prioritise safety, boost efficiency, offer versatility across various tasks, and provide a cost-effective alternative to scaffolding. Choosing a safety cage that meets the required standards and provides the necessary features ensures your workers have a secure and efficient platform to complete their tasks at elevated heights.
At TAG Forklift Truck Services, we know you can’t put a price on safety. That’s why we offer various forklift safety systems, access platforms, and forklift attachments. We want to ensure you have the right equipment to work safely and efficiently at height. Contact our experienced team today for expert advice and support. ensuring