When it comes to purchasing a used forklift or evaluating the condition of your current lift truck, you need to understand what constitutes “high hours”. This knowledge can help you make informed decisions about whether to buy, sell, or replace a forklift. This includes estimating a forklift’s remaining useful life.
This article breaks down what is considered high hours on a forklift, factors that influence a forklift’s lifespan, and what to consider when shopping for a used forklift.
What Does High Hours on a Forklift Mean?
“High hours” can vary depending on several factors, including the forklift’s make, model, and intended use. However, as a general rule of thumb, most industry experts consider anything over 10,000 hours high for a forklift.
To put this into perspective: if a forklift is used for eight hours a day, five days a week, it would accumulate approximately 2,000 hours per year. Based on this calculation, a forklift with 10,000 hours would be roughly five years old if used consistently in a single-shift operation.
Many forklifts can last well beyond 10,000 hours, with some high-quality machines operating effectively for up to 20,000 hours. The key is considering the hours in conjunction with other factors that influence a forklift’s lifespan.
How Are Forklift Hours Measured?
Unlike cars, which use odometers to track mileage, forklifts have hour meters. These devices record the amount of time the forklift has been in operation, providing a more accurate representation of its usage than distance travelled.
Forklift hour meters typically track one of the following:
- Key time – The number of hours the key has been in the “on” position
- Working hours – The duration the engine has been running
- Drive time – The hours the machine has been in motion
- Hydraulic time – The period the lift mechanism has been in use
Hour meters with five digits provide a more accurate reading. Four-digit meters reset to 0000 after reaching 10,000 hours. This can be misleading when assessing a forklift’s true usage.
What Factors Affect the Average Lifespan of a Forklift?
While the number of hours on a forklift is a crucial indicator of its condition, it’s not the only factor to consider. Several other elements can significantly impact a forklift’s lifespan and performance:
Maintenance History
Regular servicing can dramatically extend a forklift’s life. This includes oil changes, lubrication, and adherence to the manufacturer’s maintenance schedule.
Operating Conditions
Forklifts used in harsh environments or consistently pushed to their maximum capacity may wear out faster than those used in less demanding conditions.
Operator Skill
Well-trained operators who properly handle the equipment can help reduce wear and tear, prolonging the forklift’s life.
Storage Conditions
Forklifts stored in clean, dry environments typically last longer than those exposed to the elements.
Type of Forklift
Electric forklifts often have a longer lifespan than internal combustion engine models because they have fewer moving parts.
Brand Quality
High-quality brands like Hyundai are known for producing forklifts that can last longer than average.
What Should You Consider When Buying a Used Forklift?
Based on the above factors, ask these key questions if you’re in the market for a used forklift:
- Can you provide the maintenance history? Look for regular servicing, oil changes, and any major repairs.
- How was the forklift used? Understanding the types of loads handled and the operating conditions can give you insight into potential wear and tear.
- Where was the forklift stored? Indoor storage can contribute to a longer lifespan.
- How many shifts per day was the forklift used? Multiple shifts can accelerate wear.
- Were the operators properly trained? Skilled operators can help extend a forklift’s life.
- How often was the electric forklift charged? Proper battery management is crucial for longevity.
- Were any forklift attachments regularly used? This can impact the forklift’s overall condition.
- What is your intended use for the forklift? Ensure the machine’s specifications and condition align with your needs.
Is It Better to Buy New or Used?
The decision to buy a new or used forklift depends on various factors, including your budget, intended use, and long-term plans. While a new forklift offers the latest technology and a full warranty, a well-maintained used forklift can provide excellent value for money.
If you opt for a used forklift, thoroughly inspect the machine and consider factors beyond just the hour meter reading. A forklift with higher hours that has been well-maintained may be a better investment than a lower-hour machine that has been poorly cared for.
Get High Returns from Your Forklift
Understanding what constitutes high hours on a forklift helps you evaluate used equipment or decide when to replace your current machine. While 10,000 hours is the benchmark for high usage, many factors can influence a forklift’s lifespan and performance beyond this point.
By considering the full picture – including maintenance history, operating conditions, and your needs – you can decide whether a particular forklift still has plenty of useful life left or if it’s time to consider a replacement.
Get in Touch with TAG Forklift Trucks Today
If you’re in the market for a new or used forklift or need expert advice on forklift maintenance and servicing, don’t hesitate to contact us. Our team of specialists can help you find the right solution for your material handling needs, whether that’s through our forklift sales, hire options, or comprehensive maintenance services.