Safely lifting and moving pallets with a forklift requires coordination between the operator, truck and load. Operators must understand the proper procedures for approaching pallets, inserting forks and lifting to prevent accidents when handling loads.
Our experts at TAG Forklifts compiled this guide on correct forklift pallet pickup techniques, including pre-operation checks, to optimise safety and efficiency.
Essential Considerations Before You Begin
Forklift Training and Certification
In the UK, operating a forklift requires formal training and certification from an accredited provider. It’s crucial to have the necessary qualifications before attempting to pick up a pallet with a forklift truck. TAG Forklifts offers a range of forklift training courses, including new eTruck Learning options, to suit your needs.
Know Your Forklift
Before operating any forklift, it’s vital to familiarise yourself with the specific model. This includes understanding the controls and load capacity (weight limit) and conducting a thorough pre-operational check. This ensures your safety and the safety of those around you. Here’s a checklist:
- Visual inspection – Check for leaks, loose parts and any visible damage to the forklift itself.
- Tire pressure – Ensure all tires are properly inflated according to the manufacturer’s specifications.
- Fluid levels – Check engine oil, hydraulic fluid and coolant levels.
- Brakes and steering – Test the brakes and steering for proper functionality.
- Seatbelt and safety features – Ensure the seatbelt is in good condition and all safety features are operational.
Pallet Inspection
Before lifting the pallet, inspect it for any damage. Things like cracked wood, loose boards or uneven weight distribution can pose safety risks. Don’t attempt to lift a damaged pallet.
Load Weight and Size
Ensure the pallet weight doesn’t exceed the forklift’s load capacity. Check the pallet dimensions to ensure the forks can comfortably enter the openings. Also, make sure the load is balanced and properly secured to the pallet so items don’t shift around or fall when you lift the pallet.
Check Your Path
Make sure there’s enough overhead clearance for the pallet load height when you lift it. It’s also important to survey your travel path and destination site for hazards, slopes or soft surfaces before driving the loaded forklift.
Picking Up the Pallet: A Step-by-Step Guide
- Approach the pallet – Maintain a safe speed and approach the pallet from the front. Keep the mast upright and the forks slightly raised (approximately 100 mm above the ground).
- Fork positioning – Align the forks with the pallet openings, ensuring they are centred and slightly wider than the pallet itself.
- Fork entry – Slowly and carefully insert the forks into the pallet openings, avoiding hitting the pallet or surrounding objects.
- Tilt for stability (optional) – For additional stability, particularly with uneven loads, you may slightly tilt the mast backwards using the tilt controls.
- Lift the pallet – Once the forks are fully inserted and the load is stable, slowly raise the forks using the lift control. Maintain a smooth and controlled lifting motion.
- Inspect and transport – Before transporting the pallet, ensure it’s lifted to a safe height and the load is stable. Check your surroundings for any obstacles and maintain a safe speed while transporting.
Additional Information: Forklift Options for Pallet Handling
While counterbalance forklifts are the most common type used for pallet handling, TAG Forklifts offers a variety of equipment to suit specific needs:
- Electric pallet trucks – Ideal for low-level pallet movement over short distances in warehouses and retail environments.
- Stacker trucks – Similar to electric pallet trucks, this pallet stacker has built-in forks for lifting pallets to higher stacking heights.
- Straddle stackers – Offer straddle legs that open and close around the pallet for secure handling, ideal for uneven or unstable loads.
Remember: Choosing the right forklift for the job is important based on factors like load weight, lifting height and working environment. Contact TAG Forklifts for expert advice on selecting the most suitable forklift for your needs.
Trust TAG for All Your Forklift and Access Equipment Needs
TAG Forklifts offers reliable materials handling equipment, including forklifts, pallet trucks and access platforms from leading brands like Hyundai, Linde, Combilift and Aisle Master, for sale or rent.
Our specialists assist clients with selecting suitable equipment and then provide accredited operator training and ongoing service maintenance support. TAG Forklifts comply fully with UK standards and health and safety regulations across the North West region and beyond.
Contact our team on 0161 848 0555 to discuss how we can help enhance productivity, safety and compliance in your manual handling operations.
